How do you ensure the quality of your metal products?

We follow strict quality control procedures from raw material inspection to final product testing. Our products are manufactured according to international standards and undergo dimensional and quality checks to ensure consistent performance.

Do you provide customized metal solutions?

Yes, we offer customized solutions based on client specifications. Our manufacturing capabilities allow us to produce products in various sizes, grades, finishes, and tolerances to meet specific industrial requirements.

What industries do you supply your products to?

Our products are widely used in industries such as construction, oil & gas, petrochemical, power generation, marine, automotive, and heavy engineering sectors.

What materials and grades do you manufacture?

We manufacture and supply products in a wide range of materials including stainless steel, carbon steel, alloy steel, and other specialized metal grades that comply with international standards such as ASTM, ASME, and DIN.

Wear 500 Plate | AR500 / HB500 / Abrex 500 Manufacturer & Supplier

Wear 500 plate is a quenched-and-tempered abrasion-resistant steel plate with a nominal hardness of 470 to 530 HBW. This 500 BHN wear plate contains a maximum of 0.30% carbon, with controlled additions of chromium, nickel, manganese, and molybdenum that form a martensitic microstructure capable of withstanding severe sliding and impact abrasion. Typical yield strength is 1,400 MPa, and Charpy V impact energy holds at 37 J even at -40 °C.

Sachiya Steel International has been a trusted Abrex 500 plate supplier, stockist, and exporter in Mumbai, India, for more than 20 years. We maintain over 1,500 to 2,000 metric tons of ready inventory and hold ISO 9001, 14001, and 45001 certifications in our operations. Our Abrex 500 steel plate stock covers thicknesses from 4.0 mm to 103.0 mm, widths up to 3,350 mm, and lengths up to 14,630 mm. Custom cutting and processing services are available on request.

AR 500 plate extends service life by up to four times in high-wear environments. Mining equipment liners, crusher wear parts, dump truck bodies, recycling shredders, and agricultural tillage tools all benefit from the 500 Brinell hardness rating. The plate is weldable with low-hydrogen electrodes and can be plasma or laser cut, drilled, and bent following recommended fabrication guidelines.

This page covers:

Specifications
Pricing
Chemical Composition
Mechanical Properties
Equivalent Designations
Industrial Applications
Grade Comparison
Shipping & Packaging
Frequently Asked Questions

Wear 500 Plate Specifications

Specifications of Wear 500 plate, including standards, dimensions, forms, finishes, and more, are provided in the table below.

Parameter	Specification
Material Grade	Abrex 500
Product Form	Abrasion-Resistant Steel Plate
Manufacturing Process	Quenched & Tempered (Q&T)
Supply Condition	As-quenched and tempered
Thickness Range	4.0 – 103.0 mm
Width	Up to 3350 mm
Length	Up to 14630 mm

Wear 500 Plate Sizes and Dimensions

HB 500 plates are available in the following dimensional ranges.

Form	Thickness	Width	Length
Plate	4.0 to 103.0 mm	Up to 3,350 mm	Up to 14,630 mm

Wear 500 Plate Price

Abrex 500 plate price in India is Rs 160 to Rs 250 per kg or $1.45 to $3.00 per kg. The final price varies with thickness, quantity, and surface condition. Thinner plates (4 to 10 mm) cost more per kilogram because of complex rolling and heat treatment. International pricing depends on market conditions, volume, and delivery terms.

We supply AR 500 plate with complete mill test certificates and provide competitive quotes for both standard stock sizes and custom-cut plates. Contact our sales team for current pricing and availability.

Wear 500 Plate Chemical Composition

The table below presents the maximum chemical composition values for Wear 500 plate, based on heat analysis.

Low-carbon and controlled alloying respond well to quenching and tempering. Chromium and molybdenum contribute to the through-hardening capability. Boron at trace levels significantly improves hardenability without raising the carbon equivalent excessively.

Carbon C

0.30%

Silicon Si

0.40%

Manganese Mn

1.30%

Phosphorous P

0.20%

Sulfur S

0.010%

Chromium Cr

2.20%

Nickel Ni

2.0%

Molybdenum Mo

0.40%

Boron B

0.005%

All values are maximum percentages (heat analysis).

Wear 500 Plate Mechanical Properties

The mechanical properties of AR 500 plate are provided in the table below.

HB 500 plate delivers a nominal hardness of 470 to 530 HBW for thicknesses between 4 and 32 mm. Heavier plates (32.1 to 103 mm) carry a slightly wider range of 450 to 540 HBW. Typical yield strength is 1,400 MPa, and the plate offers guaranteed through-hardening at a minimum of 90% of the surface hardness value.

470 to 530

HBW

Hardness

1,400

MPa

Yield Strength

Toughness

90%

Min

Through-Hardening

Property	Details	Unit
Hardness (4 to 32 mm)	470 to 530	HBW
Hardness (32.1 to 103 mm)	450 to 540	HBW
Typical Yield Strength	1,400	MPa
Impact Toughness (Charpy V, minus 40 degrees C)	37	J
Through-Hardening	Min 90% of guaranteed minimum	-

Request a Quote for Wear 500 Plate - Custom Sizes Available Request a Quote

Wear 500 Plate Equivalent Materials

The table below lists the most common equivalents, including DIN, JFE Steel, SSAB, and more.

Standard / Region	Equivalent Grade
DIN (Germany)	XAR 500
JFE Steel (Japan)	JFE EH500
Nippon Steel (Japan)	SUMIHARD 500
Dillinger (Germany)	Dillidur 500
SSAB (Global)	Raex 500

Wear 500 Plate Industrial Applications

HB 500 wear plate serves 4 primary industry sectors where severe abrasion reduces equipment service life. Each application below benefits from the 500 Brinell hardness rating.

Mining and Quarrying

Crusher liners, screen plates, chute liners, and bucket wear strips in mining operations face constant sliding abrasion from ore and rock. Wear 500 plate extends replacement intervals significantly in these components.

Construction and Earthmoving

Excavator bucket liners, dozer blade edges, and loader wear plates take repeated impact from gravel, sand, and demolition debris. The plate's combination of hardness and toughness resists both gouging and cracking.

Recycling and Waste Processing

Shredder liners, sorting screens, and conveyor wear plates in scrap metal and waste recycling plants deal with unpredictable abrasive feeds. The 500 BHN hardness withstands mixed-material abrasion over extended production cycles.

Agriculture

Plough shares, tillage disc blades, and harvesting equipment wear parts operate in sandy and stony soils that erode standard steel rapidly. Abrex 500 plate maintains cutting edges and working surfaces for longer field seasons.

Wear 500 Plate vs AR500

The table below provides the key differences between certified Wear 500 plate and generic AR500 abrasion-resistant steel.

Parameter	Wear 500 Plate (Certified)	AR500 Plate (Generic)
Classification	Certified wear plate (mill-tested)	Generic 500 HBW class plate
Hardness Range	470 – 530 HBW (guaranteed)	~477 – 534 HBW (not always tightly controlled)
Chemical Composition	Tight, controlled limits	Varies by manufacturer
Mechanical Properties	Consistent and certified	May vary between mills
Impact Toughness	Guaranteed (-40°C)	Not always guaranteed
Through Hardening	Certified through-thickness hardness	May not be fully through-hardened
Quality Consistency	High (brand-controlled production)	Variable
Application Reliability	Suitable for critical wear applications	Suitable for general wear use

Wear 500 vs Wear 400

The following table compares the hardness, performance, and fabrication characteristics of HB 400 and HB 500 plates.

Parameter	Wear 400	Wear 500
Hardness Range	370 – 430 HBW	470 – 530 HBW
Wear Resistance	Good	Excellent (higher abrasion resistance)
Impact Toughness	Higher	Moderate (lower than 400)
Fabrication	Easier to cut, bend, and weld	More demanding fabrication
Service Life (Wear Applications)	Moderate	Longer in high-abrasion environments
Typical Use	Structural wear parts	Severe abrasion conditions
Cost	Lower	Higher

Wear 500 vs Wear 500 Tough Grade

This comparison covers the differences between standard Wear 500 and the enhanced Wear 500 Tough Grade.

Parameter	Wear 500	Wear 500 Tough Grade
Hardness	470 – 530 HBW	~475 – 505 HBW
Toughness	Standard	Significantly improved (approaching AR 450)
Structural Capability	Limited structural use	Suitable for structural + wear applications
Thickness Range	Up to ~103 mm	4 – 65 mm
Crack Resistance/td>	Moderate	Higher resistance to cracking
Application Focus	Pure wear resistance	Combined wear + load-bearing performance
Performance Balance	Hardness-focused	Balanced hardness + toughness

Shipping & Packaging

Heavy-duty wooden boxes Packing

Export Packaging Standard

We strictly follow seaworthy export handling standards to protect Wear 500 Plate from transit damage, moisture ingress, and surface contamination during long-distance dispatch.

Heavy-duty wooden boxes with moisture barrier lining
HDPE stretch film wrapping on all bundles
Edge and corner protection with plastic padding
Silica gel desiccants to minimize moisture exposure
ISPM-15 fumigated wooden packaging for export

Plate Bundle Yard Staging

Plate Bundle Edge Protection

Wrapped Export-Ready Bundles

We Export Worldwide

Sachiya Steel International supplies Wear Resistant products to major industrial markets across North America, Europe, the Middle East, Asia and Africa with export-ready documentation and logistics support.

USA
Canada

Frequently Asked Questions:

What is the difference between Abrex 500 and Abrex 400 Plate? +

Abrex 500 plate has a nominal hardness of 470 to 530 HBW, compared to Abrex 400 at 370 to 430 HBW. The higher hardness gives Abrex 500 greater abrasion resistance, while Abrex 400 provides easier fabrication and better impact toughness for structural wear applications.

Is AR500 the same as Wear 500 Plate? +

AR500 is a generic 500 BHN abrasion-resistant plate classification, not a specific product. Certified Wear 500 plate is supplied with tighter quality tolerances, guaranteed impact toughness at -40 °C, and certified through-hardening that generic AR500 plates don't always match.

How much does AR 500 Plate Cost? +

AR 500 plate price starts from Rs 160 and goes up to Rs 250 per kg in India or or $1.45 to $3.00 per kg. Final pricing depends on plate thickness, order quantity, surface finish, and delivery terms. Contact us for a current quote.

Can you drill HB 500 Plate? +

Yes, HB 500 plate can be drilled using carbide-tipped tooling at reduced speeds with adequate coolant. Standard HSS drill bits are not suitable for the 500 HBW hardness surface.

What thicknesses of Wear 500 plate are available? +

Wear 500 plate is available in thicknesses from 4.0 mm to 103.0 mm.

What welding electrode is recommended for Abrex 500 Plate? +

Low-hydrogen electrodes are recommended. Preheat to 100 to 200 °C depending on plate thickness and joint configuration.

What is AR 500 Plate density? +

AR 500 plate has a density of approximately 7,850 kg per cubic metre, which is standard for low-alloy steel.

How do you calculate HB 500 Plate weight? +

Multiply the plate thickness in millimetres by 7.85 kg per square metre per mm. For example, a 10 mm plate weighs roughly 78.5 kg per square metre.